HZS180 ECO Friendly Stationary Concrete Batching Plant
Operating principle
During the operating process of Stationary Concrete Batch Mix Plant, the storage bin gate firstly opens, and then the aggregate is discharged into the measuring hopper. Weighed aggregate is discharged to the moving flat belt. Flat belt deliveries the weighed aggregate to the diagonal belt conveyor. And then, the aggregate is transported into the waiting hopper. At the same time, cement and coal ash and other powder material are transported into respective hoppers for weighing, water and additive agents are pumped into respective hoppers for weighing by water pump and additive agents pump as well. The control system will give instructions to successively discharge the aggregate, cement and other powder material, water and additive agents into mixer from their own waiting hoppers until all of them are fully weighed. When all the materials are mixed well enough, the mixer gate opens and the mixed concrete will be unloaded through the discharge hopper into the mixer truck. And then the next operating cycle starts.
Features Of HZS180 ECO Friendly Stationary Concrete Batching Plant
1. HZS180 concrete batch plant which is used for concrete machine, Productivity about 180m3/h;
2. The control method including Program and manual control system;
3. Horizontal mixing equipment also called concrete batch plant;
4. Its advantages: Small size, easy to control automatically, high efficiency;
5. Low cost and low energy consumption.
The Description of HZS180 ECO Friendly Stationary Concrete Batching Plant
HZS180 concrete batch plant is a type of concrete machine which adopts LSY type screw conveyor, its transmission system is divided into aggregate conveyor and powder conveyor.
1. Modular structure and convenient to install and remove
2. MS3000 concrete mixer and aggregate to enhance the use of twin shaft compulsory concrete mixer, high mixing quality and high efficiency.
3. Aggregate batching using PLD4800 concrete batching machine, accurate measurement, high production efficiency.
4. Powder material is measured by electronic scale, and the proportioning accuracy is high.
5. Water using electronic scale measurement, will be more high accuracy.
6. Control System: The whole machine adopts computer control, which can not only control automatically, but also can be operated manually. The operation is simple and easy to control.
7. Suitable for small scale construction site, prefabricated parts factory and commodity concrete production plant, which is more suitable for railway, highway and other mobile strong concrete supply
The Layout Drawings Of HZS180 ECO Friendly Stationary Concrete Batching Plant
Technical Data of HZS180 ECO Friendly Stationary Concrete Batching Plant
| Model | HZS25 | HZS35 | HZS50 | HZS60 | HZS75 | HZS90 | HZS120 | HZS180 | HZS240 |
| Theoretical Productivity (m3/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 | 240 |
| Mixer Model | MS500 | MS750 | MS1000 | MS1000 | MS1500 | MS1500 | MS2000 | MS3000 | MS4000 |
| Motor power(kw) | 18.5 | 30 | 18.5*2 | 18.5*2 | 30*2 | 30*2 | 37*2 | 55*2 | 75*2 |
| Aggregate batcher | PLD800 | PLD1200 | PLD1600 | PLD2400 | PLD2400 | PLD2400 | PLD3200 | PLD4800 | PLD4800 |
| Aggregate Bins Capacity(m3) | 2*6 | 3*6 | 3*12 | 3*12 | 3*12 | 3*12 | 4*20 | 4*20 | 4*25 |
| Max. Aggregate Diameter(mm) | Φ80 | Φ80 | Φ80 | Φ80 | Φ80 | Φ80 | Φ80 | Φ80 | Φ80 |
| Aggregate Feeding type | Skip hopper | Skip hopper | Skip hopper | Skip hopper /Belt type | Skip hopper /Belt type | Belt type | Belt type | Belt type | Belt Type |
| Cement Silo(T) | 60/100 | 60/100 | 100 | 100 | 100 | 100 | 100 | 100 | 100 |
| Discharge height (m) | 3.8 | 3.8 | 3.8 | 4.0 | 4.0 | 4.0 | 4.0 | 4.2 | 4.2 |
| Cycle time (s) | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 60 | 60 |
| Weighing accuracy | Aggregate | ±0.02 | ±0.02 | ±0.02 | ±0.02 | ±0.02 | ±0.02 | ±0.02 | ±0.02 | ±0.02 |
| Cement | ±0.01 | ±0.01 | ±0.01 | ±0.01 | ±0.01 | ±0.01 | ±0.01 | ±0.01 | ±0.01 |
| Water | ±0.01 | ±0.01 | ±0.01 | ±0.01 | ±0.01 | ±0.01 | ±0.01 | ±0.01 | ±0.01 |
| Additive | ±0.02 | ±0.02 | ±0.02 | ±0.02 | ±0.02 | ±0.02 | ±0.02 | ±0.02 | ±0.02 |
| Total Power (kw) | 45 | 60 | 75 | 80 | 110 | 150 | 175 | 215 | 295 |
| Total Weight (T) | 10 | 13 | 18 | 32 | 24 | 37 | 60 | 72 | 100 |
| Dimension L*W*H (m) | Skip hopper Feed | 13*9.4*19.2 | 15.2*9.4*19.2 | 15.4*12.3*19.2 | 23*15*19.4 | 25.7*15*19.4 | 27.8*15*19.4 | 34*13.2*19.4 | 40*19*18.5 | / |
| Belt Feed | / | / | / | 31.4*15.4*19.4 | 26.6*17.3*19.4 | 26.6*17.3*19.4 | 46.7*23*20 | 43.5*21*20 | 48*23*20 |
The Main Parts' Characteristics
The mixing building adopts computer optimization design, advanced system configuration, high degree of modularizatoin, reasonable layout,
convenient installation and debugging, which can meet the needs of different users to the concrete building. Overhead type of aggregate storage
measurement system greatly improves the productivity of the equipment. The main components of the control system adopt international famous
brand of imported components. It assures the reliable work, stable performance and accurate measurement. Perfect industrial design and
thorough ergonomics processing make it unique structure, beautiful appearance, excellent environmental performance comfortable operation and
convenient maintenance.
Main Parts of HZS180 ECO Friendly Stationary Concrete Batching Plant
| Aggregate Batching System PLD4800 Customization 3/4 hoppers with belt conveyor, pneumatic discharging mode with independent/cumulative weighting. |
| | Twin-Shaft Mixer MS3000 Equipped with twin-horizontal shaft concrete mixer; Discharging height is 4.0m. Pneumatic/Hydraulic control, easy replacing of wearing parts, such as liner plates. |
|
| Belt Type Aggregate Feeding | Automatic control system Full-automatic PLC/Centralized control with the emergency stop button and safety control key. TV monitoring systems for batching machine, concrete mixer, and discharging mouth are optional for clients. | |
| Bolted Cement Silo modular making with dust collector, broken arch, pressure relief valve, level gauge | |
| | Butterfly Valve |
| Screw conveyor to feed powders | |
| Weighing system
The weighing system includes aggregate weighing, water weighing, cement weighing and additive weighing(optional). It is controlled by microcomputer, the weighing is highly accurate and fully automatic.
Using a sensor with good quality, the tolerance of the weighing accuracy low to ± 1%. Or lower as customer's requirements. | |
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